Free Risk Assessment Form Template
A risk assessment form documents workplace hazards, evaluates the level of risk and records the control measures in place. Use our free UK template to comply with health and safety legislation and protect your employees, visitors and business.
| ORGANISATION | Westgate Manufacturing Ltd |
| LOCATION / DEPARTMENT | Warehouse — Loading Bay and Storage, Building 2 |
| ACTIVITY / TASK | Warehouse operations: forklift truck movements, manual handling of heavy components, racking |
| REFERENCE NO. | RA-WH-2026-014 |
| ASSESSOR | Karen Willis |
| COMPETENCE | NEBOSH General Certificate; 12 years site HandS experience; IOSH member |
| ASSESSMENT DATE | 2026-03-13 |
| SCHEDULED REVIEW | 2026-09-13 |
| ADDRESS | Unit 7, Westgate Industrial Estate Birmingham B15 2TT |
| RESPONSIBLE PERSON | David Thompson, Operations Manager |
| HAZARD DESCRIPTION | Forklift truck operations in a mixed-use warehouse — risk of collision with pedestrians, falling or shifting loads, overturning on the loading-bay ramp, and carbon monoxide exposure from LPG-powered trucks in the enclosed mezzanine area. |
| HAZARD CATEGORY | Workplace transport / vehicles |
| WHO MIGHT BE HARMED | Employees, visitors, delivery drivers |
| EXISTING CONTROLS | Designated walkways with yellow-painted floor markings; only licensed (RTITB / ITSSAR) operators; daily pre-use vehicle checklist; mandatory hi-vis PPE; 5 mph speed limit enforced by telematics; CO monitors in mezzanine. |
| RESIDUAL RISK RATING | HIGH (unacceptable — immediate action) |
| ADDITIONAL CONTROLS REQUIRED | Install blue-light proximity warning projectors on all FLTs; erect impact-rated bollards and pedestrian gates at the loading-bay crossing; introduce a permit-to-work system for FLT use during shift changes; upgrade mezzanine ventilation. |
| ACTION OWNER | David Thompson (Operations) |
| TARGET DATE | 2026-06-30 |
| HAZARD DESCRIPTION | Manual handling of heavy components (15–30 kg) from storage racks to the assembly line — risk of musculoskeletal injury to the back, shoulders and upper limbs. |
| HAZARD CATEGORY | Manual handling (MHOR 1992) |
| WHO MIGHT BE HARMED | Employees (warehouse operatives and assembly-line staff) |
| EXISTING CONTROLS | Manual handling training on induction and annual refresher; mechanical aids available (pallet trucks, scissor lifts, vacuum hoists); team lifting mandatory above 20 kg; MAC-tool assessment completed. |
| RESIDUAL RISK RATING | MEDIUM (tolerable — reduce ALARP) |
| ADDITIONAL CONTROLS REQUIRED | Install adjustable-height staging stations; introduce conveyor link for the highest-frequency components; implement job rotation every 2 hours; pre-shift warm-up programme. |
| ACTION OWNER | Sarah Chen (HandS Coordinator) |
| TARGET DATE | 2026-07-31 |
| HAZARD DESCRIPTION | Storage racking instability — risk of racking collapse causing crush injuries and stock damage. |
| HAZARD CATEGORY | Machinery / work equipment (PUWER 1998) |
| WHO MIGHT BE HARMED | Employees, visitors |
| EXISTING CONTROLS | Annual SEMA rack-safety inspection by PRRS-qualified inspector; racking protectors on end frames; column damage reported immediately; load-notice plates on every run. |
| RESIDUAL RISK RATING | MEDIUM (tolerable — reduce ALARP) |
| ADDITIONAL CONTROLS REQUIRED | Quarterly visual inspections documented in CMMS; replacement of 3 damaged upright frames in Bay C identified in last inspection. |
| ACTION OWNER | Mike Patel (Facilities) |
| TARGET DATE | 2026-05-15 |
| HAZARD DESCRIPTION | Use of COSHH-classified degreaser (trichloroethylene-free) during component preparation — risk of skin dermatitis and respiratory irritation. |
| HAZARD CATEGORY | Hazardous substances (COSHH 2002) |
| WHO MIGHT BE HARMED | Employees in prep area |
| EXISTING CONTROLS | COSHH assessments on file for all chemicals; LEV system with annual TExT; nitrile gloves and splash goggles; eye-wash stations; SDS readily available. |
| RESIDUAL RISK RATING | LOW (acceptable — monitor) |
| ADDITIONAL CONTROLS REQUIRED | Switch to a lower-VOC alternative (BOC ultrasonic bath system) under trial; annual health surveillance. |
| ACTION OWNER | Karen Willis (HandS) |
| TARGET DATE | 2026-09-30 |
| HAZARD DESCRIPTION | Slips and trips from warehouse floor contamination (oil spills, damaged pallets) — risk of injury including fractures. |
| HAZARD CATEGORY | Slips, trips and falls (WHSWR 1992) |
| WHO MIGHT BE HARMED | Employees, visitors |
| EXISTING CONTROLS | Spill-kit stations every 20 m; housekeeping checklist at start/end of each shift; damaged-pallet quarantine area. |
| RESIDUAL RISK RATING | LOW (acceptable — monitor) |
| ADDITIONAL CONTROLS REQUIRED | Anti-slip floor coating in highest-risk zones; near-miss reporting drive at next toolbox talk. |
| ACTION OWNER | Shift Supervisors |
| TARGET DATE | 2026-08-15 |
| PROCEDURE | Fire — evacuate via nearest marked exit to Assembly Point A (east car park); bay roller shutters failsafe open; First-aid via appointed persons (list on notice board). Serious injury — dial 999, then alert gatehouse to direct ambulance. Near-miss log in Safety Cloud. |
| OVERALL RESIDUAL RISK | HIGH (unacceptable — immediate action) |
| REVIEW NOTES | Priority actions for the loading bay (proximity projectors and bollards) must be completed before the scheduled review. Monitor CO readings weekly in the mezzanine. |
| NEXT REVIEW DATE | 2026-09-13 |
What Is a Risk Assessment Form?
A risk assessment form is a structured document used to identify potential hazards in a workplace or activity, evaluate the likelihood and severity of harm, and record the control measures implemented to reduce risk to an acceptable level. It is a fundamental requirement of UK health and safety law.
Under the Management of Health and Safety at Work Regulations 1999 (MHSWR), employers with five or more employees are legally required to record the significant findings of their risk assessments. However, the duty to carry out risk assessments applies to all employers regardless of size.
The UK Health and Safety Executive (HSE) recommends a five-step approach to risk assessment in Britain: identify hazards, decide who might be harmed, evaluate the risks and decide on precautions, record findings, and review the assessment regularly. Our template follows this established British framework and complies with English health and safety law.
What's Covered in This Template
This risk assessment form template follows HSE guidance and covers all essential elements.
Assessment Details
Date, assessor name, location and the activity or area being assessed.
Hazard Identification
Structured fields to identify and describe each hazard present in the workplace or activity.
Persons at Risk
Identification of who may be affected, including employees, visitors, contractors and vulnerable groups.
Risk Evaluation
Assessment of the likelihood and severity of harm for each hazard, with a risk rating matrix.
Existing Control Measures
Documentation of current controls already in place to manage each identified risk.
Additional Control Measures
Further actions required to reduce risk to an acceptable level, with assigned responsibilities.
Action Plan
Timelines, responsible persons and priority levels for implementing additional controls.
Residual Risk Rating
The remaining level of risk after all control measures have been applied.
Review Schedule
When the risk assessment will next be reviewed and the triggers for earlier review.
Sign-Off
Signature fields for the assessor, reviewer and responsible manager to confirm the assessment.
How to Create a Risk Assessment
Follow these steps to complete a thorough risk assessment using our template.
- 1
Identify the Hazards
Walk through the workplace or activity and list all potential hazards that could cause harm to people.
- 2
Determine Who Is at Risk
For each hazard, identify who might be harmed, including employees, visitors, contractors and any particularly vulnerable groups.
- 3
Evaluate the Risks
Assess the likelihood and severity of harm for each hazard and assign a risk rating using the template’s matrix.
- 4
Record Control Measures
Document existing controls and any additional measures needed, assigning responsibilities and deadlines for implementation.
- 5
Review and Sign Off
Review the completed assessment, download the PDF and obtain sign-off from the responsible manager.
Legal Considerations
Risk assessments are a legal requirement in the UK and must be carried out properly.
This template is for informational purposes only and does not constitute legal advice. Consult a qualified solicitor for advice specific to your situation.
Reviewed for England & Wales law
Legal Duty to Assess Risk
The UK Health and Safety at Work etc. Act 1974 (HASAWA) imposes a general duty on British employers to ensure, so far as is reasonably practicable, the health, safety and welfare of their employees. Regulation 3 of the Management of Health and Safety at Work Regulations 1999 requires every employer in England and Wales to carry out a suitable and sufficient assessment of risks.
Recording Requirements
UK employers with five or more employees must record the significant findings of the risk assessment and any group of employees identified as being especially at risk (Regulation 3(6) MHSWR). The British record should be clear, accessible and kept up to date under English law.
Competent Persons
Under Regulation 7 of the MHSWR, UK employers must appoint one or more competent persons to assist in complying with British health and safety duties. A competent person should have sufficient training, experience and knowledge to identify hazards and recommend appropriate control measures under United Kingdom law.
Enforcement and Penalties
The UK HSE and local authorities enforce British health and safety legislation. Failure to carry out adequate risk assessments in England and Wales can result in improvement notices, prohibition notices, fines and, in serious cases, criminal prosecution. Under the UK Sentencing Council guidelines, fines for British health and safety offences can be substantial.
Frequently Asked Questions
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